Value Proposition of a Secure & Transparent Battery Data Framework

The health and safety of the battery—the most expensive component of an EV—depends heavily on its usage profile and environmental conditions. A secure, transparent battery data framework can unlock significant benefits for multiple stakeholders in the EV ecosystem.

The health and safety of the battery, the most expensive component of an EV, depends a lot on its usage profile and the environmental conditions it has been exposed to. Accurate battery data is crucial for determining its SOH (state of health) and RUL (remaining useful life).

As important as the raw data itself, a secure and transparent battery data framework that allows for seamless data exchange can unlock significant benefits for multiple stakeholders in the EV ecosystem. A framework for battery data is also at the heart of the new EU Battery Regulation brought into effect recently. The new regulation provides, besides other measures, a legal framework for battery data aiming to make batteries sustainable throughout their entire life cycle.

Closer to home, one of the key drivers of EV penetration in India will be easy access to low-cost financing for EVs. Here too, a robust battery data framework can play a vital role.

Benefits of battery data framework
Figure 1
Benefits of a battery data framework for the wider EV ecosystem

For Financiers

Reduced asset risk through transparent battery health data, enabling access to cheaper international green bonds and expanded market opportunities.

For Fleet Operators

Lower cost of financing reduces EMI outgo, making EV adoption more economically viable and boosting sales.

For Battery Manufacturers

Enhanced residual value at end of first life through documented performance history and transparent lifecycle data.

For Recyclers

Accurate battery health data enables better assessment of second-life applications and optimized recycling processes.

A secure and transparent battery data framework would also help in reducing asset risk, opening up the availability of cheaper capital in the form of international green bonds for e.g., in turn helping boost the net interest income for financiers. A battery digital twin then based on the underlying secure and transparent battery data framework will help enhance the residual value of the battery at the end of the vehicle first life.

Monetary benefits visualization
Figure 2
Visualizing relative monetary benefit for financiers & fleet operators

Challenges with the Current Scheme of Things

Most EVs in the market, particularly in the e2W segment are connected to the OEM or fleet operator cloud by means of a gateway or telematics unit; and certainly, battery data is being uploaded in most cases to the OEM or fleet operator cloud. However, today – this data serves the interests of the fleet operator or OEM only. Other key stakeholders such as the financiers or recyclers have limited visibility at best, into the crucial battery data.

Current battery data management
Figure 3
Current state of battery data management

⚠️ Data Accessibility Issue

Key stakeholders like financiers and recyclers have limited visibility into crucial battery data, restricting the utility of otherwise valuable information.

⚠️ Data Integrity Concerns

Inferior BMS quality leads to inconsistent measurement accuracy and processing, creating trust issues with collected data.

⚠️ Ownership & Privacy

Unclear data ownership and privacy concerns limit data sharing and transparency across the ecosystem.

Battery Cybersecurity

Considering its high value, it becomes prudent to look at battery data as an 'asset' that must be protected from cybersecurity attacks. An effective and secure data framework design starts with a threat analysis & risk assessment (TARA) that identifies key cybersecurity vulnerabilities. Counter measures can then be incorporated to mitigate the risk of a security breach.

Threat analysis
Figure 4
Indicative threat surface and attacks possible with current state of battery data management

Cell Voltage Measurement Accuracy

Accuracy of cell voltage measurement is crucial since it impacts the estimation of battery health parameters such as SoC (state-of-charge) and SoH (state-of-health). Cell voltage measurement accuracy is a characteristic of the Battery Cell Controller (AFE) used in the BMS and can vary significantly with aging, operating conditions (temperature AND voltage), etc.

Critical Impact on LFP Chemistry

Particularly in case of LFP chemistry, cell voltage measurement accuracy can potentially have a significant bearing on SoC estimation. Even small measurement errors can cascade into substantial state estimation inaccuracies.

SoC Error analysis
Figure 5
SoC Error and dependency on cell voltage sense error in the BMS

Smart BMS & Root of Trust

A smart BMS that is based on a root of trust driven by an automotive secure element, an accurate Battery Cell Controller (BCC) and a safe, secure, and powerful microcontroller will play a crucial role in supporting the enabling framework for a more secure and transparent battery data framework.

Secure battery profile
Figure 6
Building a secure battery profile based on root of trust in the BMS

The figure shows the post-processing of raw cell voltage measurements towards achieving more efficient data transfer to the cloud, as well as a step that makes use of cryptographic accelerators in the microcontroller to generate what we could refer to as a 'secure battery profile', intended for sending on to the independent economic operator on a regular basis.

Independent Economic Operator

An independent Economic Operator, which may perform more than one function, will help in managing access and transparency of battery data across multiple stakeholders.

Inspired by Account Aggregator Framework

The Economic Operator Framework ensures transparency of data within multiple stakeholders, taking inspiration from the successful Account Aggregator Framework in India's financial sector.

Economic Operator framework
Figure 7
An example of Independent Economic Operator

Digital Twin (Digital Battery Aadhar)

FlexiTwin architecture ensures a unique identity for every battery (equivalent to a digital identity like Aadhar) & helps in ensuring better transparency of data across the entire battery life cycle. The architecture took inspiration from DEPA framework that is widely prevalent in the financial sector.

Comprehensive Battery Intelligence

The Digital Battery Aadhar (FlexiTwin) empowers users by digitizing crucial battery information, including performance, lifespan, and environmental impact. This technology serves as a valuable digital companion, offering comprehensive insights into each battery's journey.

Battery digital twin
Figure 8
An example of a battery digital twin and service provided by TEC FlexiTwin stack

FlexiTwin Stack Benefits

Extended Warranty Coverage

FlexiTwin's adaptable Digital Aadhar adjusts to various external factors like temperature and usage patterns, ensuring extended warranty coverage for customers.

Enhanced Resale Value

Documented battery health history translates into better resale value for batteries at the end of their automotive life.

Reduced Charging Costs

Integration with Time of Day (TOD) pricing helps fleet owners reduce charging costs through optimized energy consumption.

Peak Load Management

Utility companies can effectively manage and alleviate peak-hour loads, fostering a sustainable energy landscape.

Conclusion

It is easy and conventional to optimize the battery pack for lower upfront cost. However, this approach limits the potential of the value that can be extracted over the lifetime of the battery. Instead, a more robust and transparent data framework can unlock significant benefits for multiple players in the EV ecosystem, including enabling lower cost finance – a key driver of further growth in EV adoption in India and emerging markets such as Vietnam and Indonesia.

NXP Semiconductors & The Energy Company have presented a preliminary framework for enabling such a data framework. Reach out for further discussion with us!

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